Our structural designers
can create a box specific to your needs.
Whether you are looking for something small or extremely large,
we can develop what you need. We produce everything from bulk
bins and multi-compartment shipping boxes to assembled partitions,
pads and trays. Our die-cutting capabilities make your options
endless.
We can provide you with pre-production samples using our CAD
system and specialty cutting table. Our printer
provides graphics to help you conceptualize what the finished
product will look like.
The bottom of the box
carries a seal, the Box Manufacturer’s Certificate (BMC).
It indicates the strength of the board and the weight limit.
The strength of corrugated board defines how much weight
a box can withstand, and is determined based on a strength
test.
There are two recognized tests.
1. Burst Test/Mullen Test - This measures the pounds per
square inch needed to rupture the board from internal or
external forces.
2. The Edge Crush Test (ECT) -This measures the top and
bottom compression of the corrugated board. This is
a primary factor in predicting the compression strength of
a completed box. The higher the number, the stronger
the box.
Our structural designers will help
determine
your strength needs.
Corrugated fibreboard has two main components: the linerboard and the medium.
Both are made from paper called containerboard. Linerboard is the flat facing
that adheres to the medium. The medium is the wavy, fluted paper in between the
liners.
There are four main types of corrugated board:
Single Face: One medium
is glued to one liner. Typically used as a wrapping material.
Single Face
Single Wall: The medium
is between two liners. Also known as double face. The
outside liner is smoother than the inside liner.
Single Wall
Double Wall: Three liners
with two mediums in between. The outside medium is more compact
than the inside medium. Used for heavy items which require
increased protection and box rigidity.
Double Wall
Triple Wall: Four sheets
of linerboard with the three mediums in between.
Triple Wall
Flutes: The medium waves are called flutes. The direction
and the distance between the flutes provides varying levels of stacking
strength and/or cushioning. Generally, larger flute profiles deliver
greater vertical compression strength and cushioning. Smaller flute
profiles provide enhanced structural and graphics capabilities for
retail packaging.
The styles of boxes Tilsner Carton Company can make
for you are endless, but the most common ones are listed below.
Regular Slotted Container
(RSC)
This is the most common box style. All flaps have the same length, and the lengthwise
flaps meet at the center of the box when folded.
Regular Slotted Style
Half Slotted
Container (HSC)
Same as Regular Slotted container without one set of flaps.
Half Slotted Container
Full Overlap
Container (FOL)
All flaps have the same length (the width of the box). When closed, the outer
flaps come within one inch of a complete overlap.
Full Overlap Slotted Container
Five Panel
Folder (FPF) - Center Seam
This “econo” folder is a single cut and scored piece that wraps around
the contents and is sealed.
Five Panel Folder
Telescope
Boxes - Container With Cover
These boxes have a separate top and bottom that fit over each other.